Using Ultrasonic Technology to Weld Plastic Metals and Composite Materials by Tungsten or Titanium Alloy Head
Description:
Ultrasonic Spot Welding is a technology that utilizes ultrasonic energy to generate local heat on the surface of materials, thereby achieving material welding. It is usually used for welding thin sheet materials such as plastic, metal, or composite materials.
The basic principle of ultrasonic wire harness welding is to transfer ultrasonic vibration to the surface of the workpiece through the welding head (or welding pen). The design of the welding joint concentrates ultrasonic energy at the contact point, generating high-frequency vibration. This vibration causes friction on the surface of the workpiece, leading to local heating and an increase in temperature at the contact point.
Parameters:
| Item No | QR-X2020A | QR-X2030A | QR-X2040A |
| Power | 2000W | 3000W | 4000W |
| Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
| Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
| Frequency | 20KHZ | 20KHZ | 20KHZ |
| Voltage | 220V | 220V | 220V |
| Weight of horn | 18KG | 22KG | 28KG |
| Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
| Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Ultrasonic wire harness welding has the following characteristics and advantages:
1. Efficient and fast: The welding process is fast, usually taking only a few seconds to complete one welding.
2. No need to add materials: No welding flux or filler materials need to be added during the welding process.
3. No obvious deformation: Due to the short welding time and local heating in the welding area, there is usually no significant deformation during the welding process.
4. High welding strength: Welding joints have high strength and sealing properties.
5. Wide applicability: can be used for welding different types of materials such as metals, plastics, composite materials, etc.
Ultrasonic wire harness welding is widely used in fields such as automotive manufacturing, electronic equipment manufacturing, and plastic product production. However, in order to obtain high-quality welded joints, careful selection of welding parameters, including ultrasonic frequency, pressure, time, etc., and full understanding and control of material characteristics are necessary.
Using Ultrasonic Technology to Weld Plastic Metals and Composite Materials by Tungsten or Titanium Alloy Head
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